In converting, the optimal die-cuting solution is often a flexible die.

Contrary to popular belief and due to significant advancements in technology, flexible dies, which were once considered only a short-run solution, are now being used for many converting applications. Experience worldwide suggests that a converter can cut tooling costs by up to 75% in the first year using flexi dies. Gerhardt is the technology leader in the manufacturing of flexible tooling. New production processes and coatings are making the flexible die the future in die-cutting.

There are many advantages of using flexible tooling versus solid rotary dies, Such as:
 

• Lead Time - 1-2 day delivery on most simple shape flexible dies
• Handling - very light weight and easy to manage
• Storage - takes considerable less room than solid rotary dies
• Freight - can ship overnight for a fraction of the cost of rotary dies
• Cost - usually about 1/3 of the cost of a solid rotary die